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Kenics KMX Static Mixer

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The KMX static mixer is the best choice for demanding mixing applications involving fluids with extreme viscosity or volume ratios. It utilizes cross-stream mixing and flow splitting to achieve rapid blending. Each element is approximately one pipe diameter in length and consists of multiple intersecting blades that generate fluid layers as the mixture flows downstream. The concave construction of each blade offers superior cross-stream flow, enhancing mixing efficiency in high viscosity ratio applications.

  • Specifications
  • Technical Data
  • Advantages
  • Industries
  • Documents
  • Contact

Specifications

Sizes: 1″ to 24″

 

Material Options:

 

  • Carbon steel
  • 304 Stainless Steel
  • 316 Stainless Steel
  • Alloy 20
  • Monel 400
  • Hastelloy C-276 & B2/3
  • Titanium
  • Nickel 200
  • Inconel 600/625
  • Other materials available upon request

 

Geometry: Round

 

Retention Types: Welded, Removable

Technical Data

Principles of Operation:

 

  • Utilizes cross-stream mixing and flow splitting for rapid blending.
  • Each element consists of intersecting blades that create fluid layers.
  • Concave blades offer better cross-stream flow than flat blades for superior mixing in high viscosity ratio applications.
  • Low viscosity additives are driven along the blade trough and sheared by strong cross-stream velocity gradients.

 

Laminar Blending:

 

  • Additive is driven along the trough of each blade.
  • Sheared into finer striations at blade intersections and distributed evenly through the pipe.

 

Head-to-Head Comparison:

 

  • The KMX rated number one in tests for mixing efficiency per unit length.
  • Concave surfaces promote better cross-stream flow compared to competitive models with flat blades.
  • Pressure drop per unit length was identical to competitors, indicating higher mixing efficiency.

 

Dispersions:

 

  • Effective for dispersing liquids into high viscosity fluids, forming droplets of decreasing diameter as they progress down the pipeline.

Advantages

  • Superior Mixing Efficiency: Concave blades enhance cross-stream flow and mixing performance.

 

  • High-Viscosity Capability: Designed for fluids with extreme viscosity and volume ratios.

 

  • Proven Performance: Rated number one in head-to-head tests for mixing efficiency per unit length.

 

  • Effective Dispersion: Capable of dispersing liquids into high viscosity fluids with uniform droplet size.

Industries

  • Chemical Processing
  • Pharmaceutical
  • Food and Beverage
  • Water and Wastewater Treatment
  • Oil and Gas
  • Plastics and Polymers

Documents

Contact Us

Contact our Process Equipment Team

  • Michael Bradley (External) – Mob: 086 047 6178
  • Ken Killoughy – Tel: 021 461 7210
  • Ross O’Donovan – Tel: 021 461 7230
  • Vicki McGrath – Tel: 021 461 7207
  • Tel: 021 461 7200

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